High-capacity cable processing machines

We offer crimping machines for cable processing in a varied applications. Compact eccentric presses from Schäfer that enable pressing force up to 150 kN are available for selection:

Eccentric PressEPS 2001EPS 2001 DSEPS 3000EPS 6000EPS 10000EPS 15000
Press Force20 kN20 kN30 kN50 kN100 kN150 kN
Wire Cross Sections (1)up to 6 mm²up to 6 mm²up to 12 mm²up to 35 mm²up to 50 mm²up to 100 mm²
Stroke40 mm40 mm40 mm40 mm50 mm50 mm
Stroke Duration0.3 s0.3 s0.3 s0.7 s1.0 s1.2 s
Shut Height135.8 +/- 7 mm135.8 +/- 7 mm135.8 +/- 7 mm195 +/- 7 mm (3)max. 204.8 mm (3)max. 204.8 mm (3)
Electrical Power0.75 kW0.75 kW1,1 kW3 kW4 kW4 kW
Supplies230 V, 50 Hz230 V, 50 Hz230 V, 50 Hz3 x 400 V, 50 Hz3 x 400 V, 50 Hz3 x 400 V, 50 Hz
Speed440 - 2000 rpm440 or 2000 rpm440 - 2000 rpm1420 rpm1420 rpm1420 rpm
Frame MaterialSteel or AluminumSteel or AluminumSteelSteelSteelSteel
Dimensions (W x D x H) (2)350 x 520 x 700 mm350 x 520 x 700 mm350 x 550 x 750 mm550 x 700 x 780 mm750 x 800 x 900 mm750 x 850 x 900 mm
Weight (2)90 kg90 kg100 kg220 kg460 kg500 kg

(1) Depending on wire and terminal
(2) Approximate specification of the basic equipment (without terminal coil holder, crimp quality monitor, or similar items)
(3) With adapter, adjustable to press close height 135.8 mm

 

Numerous processes

Typical processes for cable processing machines are:

  • Cutting of wires
  • Stripping of sheathing and insulation
  • Bending of terminals
  • Fitting wires with seals or ferrite cores
  • Crimping of wires with specific terminals
  • Monitoring the crimp quality

Various applications

The crimping machines are developed to meet customer-specific requirements and are used in different applications:

  • Wire end ferrules
  • Belt buckle contacts
  • Battery terminals
  • Connector bridges
  • Resistors
  • Sensors
  • Foils
  • IDC contacts
  • Airbag connectors

 

Brochures

Crimping Machines → PDF