Reproducible connections

We offer crimping applicators for establishing connections between contacts and lines with different cross sections. Standard tools with mechanical or pneumatic feed are available from Schäfer for the usual crimping processes.

Individual customer requirements are included for the development of new variants. The crimping height can be adjusted precisely in 0.02 increments in the wire area and in the insulation area. Crimping applicators with upstream bending module for contact forming, simultaneous processing of two contacts, or connecting of machined contacts in four-point crimping applicators, are examples of special solutions.

Crimping Applicator20.200130.200121.10031.10022.10032.100
Wire Cross Sections (1)up to 6 mm²up to 6 mm²up to 6 mm²up to 6 mm²up to 16 mm²up to 16 mm²
Terminal Sheet Thicknessup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mm
Terminal Pitchup to 23 mmup to 28 mm22 - 56 mm28 - 56 mm28 - 56 mm28 - 56 mm
Feeding DirectionTransverseLongitudinalTransverseLongitudinalTransverseLongitudinal
Feeding ActuationMechanicalMechanicalPneumaticalPneumaticalPneumaticalPneumatical
Stroke40 mm40 mm40 mm40 mm40 mm40 mm
Width of the Punch19 mm19 mm19 mm19 mm24 mm24 mm
Crimp Height Adjustment (3)max. 2 mmmax. 2 mmmax. 2 mmmax. 2 mmmax. 2 mmmax. 2 mm
Crimp Height Resolution (3)0.02 mm0.02 mm0.02 mm0.02 mm0.02 mm0.02 mm
Dimensions (W x D x H) (2)170 x 110 x 160 mm80 x 210 x 160 mm350 x 150 x 160 mm70 x 350 x 160 mm350 x 150 x 160 mm70 x 350 x 160 mm
Weight (2)4.8 kg4.8 kg4.8 kg5.6 kg5.1 kg5.9 kg

(1) Larger wire cross sections on request with special tools
(2) Approximate specification of the basic equipment
(3) Wire/insulation separate in each case



Brochure

Crimping applicator → PDF