Reproducible connections
We offer crimping applicators for establishing connections between contacts and lines with different cross sections. Standard tools with mechanical or pneumatic feed are available from Schäfer for the usual crimping processes.
Individual customer requirements are included for the development of new variants. The crimping height can be adjusted precisely in 0.02 increments in the wire area and in the insulation area. Crimping applicators with upstream bending module for contact forming, simultaneous processing of two contacts, or connecting of machined contacts in four-point crimping applicators, are examples of special solutions.
| Crimping Applicator | 20.2001 | 30.2001 | 21.100 | 31.100 | 22.100 | 32.100 |
|---|---|---|---|---|---|---|
| Wire Cross Sections (1) | up to 6 mm² | up to 6 mm² | up to 6 mm² | up to 6 mm² | up to 16 mm² | up to 16 mm² |
| Terminal Sheet Thickness | up to 0.8 mm | up to 0.8 mm | up to 0.8 mm | up to 0.8 mm | up to 0.8 mm | up to 0.8 mm |
| Terminal Pitch | up to 23 mm | up to 28 mm | 22 - 56 mm | 28 - 56 mm | 28 - 56 mm | 28 - 56 mm |
| Feeding Direction | Transverse | Longitudinal | Transverse | Longitudinal | Transverse | Longitudinal |
| Feeding Actuation | Mechanical | Mechanical | Pneumatical | Pneumatical | Pneumatical | Pneumatical |
| Stroke | 40 mm | 40 mm | 40 mm | 40 mm | 40 mm | 40 mm |
| Width of the Punch | 19 mm | 19 mm | 19 mm | 19 mm | 24 mm | 24 mm |
| Crimp Height Adjustment (3) | max. 2 mm | max. 2 mm | max. 2 mm | max. 2 mm | max. 2 mm | max. 2 mm |
| Crimp Height Resolution (3) | 0.02 mm | 0.02 mm | 0.02 mm | 0.02 mm | 0.02 mm | 0.02 mm |
| Dimensions (W x D x H) (2) | 170 x 110 x 160 mm | 80 x 210 x 160 mm | 350 x 150 x 160 mm | 70 x 350 x 160 mm | 350 x 150 x 160 mm | 70 x 350 x 160 mm |
| Weight (2) | 4.8 kg | 4.8 kg | 4.8 kg | 5.6 kg | 5.1 kg | 5.9 kg |
(1) Larger wire cross sections on request with special tools
(2) Approximate specification of the basic equipment
(3) Wire/insulation separate in each case
Brochure
Crimping applicator → PDF
